The client contacted the Arthian team to assist with jetty monitoring refurbishment site at a significant port. However, the existing facility, constructed in 2006, faced significant operational, welfare, and safety issues:
- Operational Inefficiencies: Poor internal layout, restricted access, and limited visibility of loading arms and firewater monitors hindered safe and efficient operations.
- Welfare Shortcomings: Minimal amenities and inadequate HVAC systems led to uncomfortable conditions and pest problems.
- Safety Risks at a COMAH Tier 1 Site: The building lacked a gas-tight envelope, blast-rated doors and windows, and effective pressurisation. Combustible cladding posed a fire hazard, and ATEX compliance was compromised.
- Structural Challenges: Existing envelope and steelwork required strengthening to withstand blast loads.
- Site Constraints: Works had to be undertaken on an operational jetty over water, with restricted space for construction access and interaction with live process systems.
- Documentation Issues: As-built drawings did not match actual conditions, complicating design and planning.
These shortcomings impacted day-to-day functionality and posed serious risks in emergency scenarios.
The Solution
Arthian delivered a comprehensive, multi-disciplinary refurbishment design to transform the site into a safe, efficient, and modern control centre, working alongside trusted partners Wellwood Leslie (Architecture) and Hoare Lea (Building Services).
Key elements of the solution included:
- Safety and Compliance:
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- Blast-resistant, fire-resistant, and gas-tight building envelope with non-combustible cladding.
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- Upgraded blast-rated doors and windows, plus a secondary escape route with airlock for shelter-in-place compliance.
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- Structural strengthening of primary and secondary steelwork to resist external blast pressures (up to 70 mbar) and thermal hazards (25 kW/m² for 30 minutes).
- Mechanical & Electrical Upgrades:
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- New HVAC system maintaining +50Pa positive pressurisation under normal operation, with safe emergency shutdown.
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- Blast, fire, and gas dampers fitted to all service penetrations.
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- Enhanced electrical systems with ATEX Zone 2-rated external equipment for compliance and durability.
- Operational & Welfare Improvements:
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- Reconfigured control room layout for improved ergonomics and visibility of jetty operations.
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- Upgraded welfare facilities, including WC and amenities, plus modern HVAC and lighting for comfort.
- Structural & Architectural Enhancements:
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- Specification and coordination of blast-resistant and gas-tight cladding, doors, and windows.
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- Design of new cantilevered steel walkway supported from the jetty structure.
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- Structural assessments to verify jetty suitability for blast loads and construction activities.
- Design Standards & Longevity:
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- Delivered to RIBA Stage 4, aligned with Eurocodes, British Standards, and Energy Institute guidelines.
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- Materials and finishes specified for a 30-year design life in harsh marine conditions.
Arthian also provided a costed option study at project inception, supported CDM Principal Designer duties, and continues to provide construction stage supervision.
The Result:
A robust, visually impressive jetty control centre that enhances safety, improves operator experience, and meets stringent regulatory standards.
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