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    Environment

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    Process Safety Management (PSM)
    Home | Services | Process Safety Consulting Services | Process Safety Management (PSM)

    Process Safety Management (PSM)

    Arthian’s consultants support organisations with Process Safety Management (PSM), helping to identify hazards, strengthen safeguards, and align with regulatory frameworks such as OSHA PSM and COMAH.

    View All Process Safety Consulting Services Services
    Process Safety Management 3

    Process Safety Management (PSM) Consultants

    Process Safety Management (PSM) is a systematic framework for managing hazards associated with highly hazardous chemicals (HHCs). Aligned with UK regulations (COMAH, DSEAR), PSM aims to prevent fires, explosions, and toxic releases by ensuring processes are safely designed, operated, and maintained.
    PSM applies to processes involving:

    • Highly hazardous chemicals above threshold quantities
    • Category 1 flammable gases or liquids with flashpoints below 100°F
    • Complex operations where uncontrolled changes can lead to catastrophic outcomes

    Arthian delivers end-to-end PSM solutions, combining engineering expertise, regulatory knowledge, and digital tools to create systems that work in practice, not just on paper.

    Key Principles:

    • Compliance with UK standards
    • Integration with existing safety and quality systems
    • Lifecycle support from gap analysis to audits and continuous improvement

    Why Process Safety Management Matters

    Process Safety Management isn’t just about compliance—it’s about protecting lives, assets, and reputation. High-hazard processes involving chemicals or flammable materials can lead to catastrophic consequences if not properly managed.
    Why PSM is critical:

     

    • Human Safety: Prevent injuries and fatalities by controlling hazards before they escalate.
    • Environmental Protection: Avoid toxic releases, fires, and explosions that can harm ecosystems and communities.
    • Regulatory Compliance: Meet stringent requirements under COMAH, and DSEAR to avoid fines and shutdowns.
    • Financial Stability: Reduce costly downtime, litigation, and reputational damage from major incidents.
    • Operational Excellence: Embed safety into everyday operations, improving reliability and efficiency.

    Our Approach at Arthian

    We deliver a comprehensive Process Safety Management solution, including:

    PSM System Development
    Process Hazard Analysis (PHA)
    Operating Procedures & Training
    Mechanical Integrity & Maintenance
    Incident Investigation & Emergency Planning
    Compliance Audits & Continuous Improvement
    The 14 Elements We Cover
    Process Safety Management 2

    PSM System Development

    We design customized PSM frameworks that align with your operations and regulatory obligations, ensuring a robust foundation for managing process safety risks.
    Includes:

     

    • Comprehensive gap analysis against COMAH standards
    • Development of policies, procedures, and governance structures
    • Integration with digital tools for inspections, audits, and reporting
    • Alignment with corporate safety culture and sustainability goals
    Process Safety Management 2

    Process Hazard Analysis (PHA)

    PHA is the backbone of PSM, providing a structured review to identify and evaluate hazards in your processes.
     

    Includes:


       

    • HAZOP, What-If, and Checklist methodologies for different process complexities
    • LOPA integration for semi-quantitative risk assessment
    • Recommendations for engineering and administrative controls
    • Facilitation by certified experts to ensure thorough and unbiased analysis
    Process Safety Management 2

    Operating Procedures & Training

    Clear, auditable procedures and competency-based training are essential for safe operations.
     

    Includes:


       

    • SOP development for normal, emergency, and startup/shutdown conditions
    • Training programs tailored for employees and contractors
    • Digital learning modules and refresher courses for ongoing compliance
    • Verification of competency through assessments and drills
    Process Safety Management 2

    Mechanical Integrity & Maintenance

    Critical equipment must perform as intended throughout its lifecycle to prevent failures.
     

    Includes:


       

    • Inspection and testing programs for pressure vessels, piping, and relief devices
    • Preventive maintenance strategies based on RBI/RBM principles
    • Documentation for regulatory audits and internal governance
    • Integration with asset management systems for real-time monitoring
    Process Safety Management 2

    Incident Investigation & Emergency Planning

    Learn from past events and prepare for the unexpected with robust systems.
     

    Includes:


       

    • Root Cause Analysis (RCA) and corrective action tracking
    • Emergency Response Plans aligned with COMAH and OSHA standards
    • Scenario-based drills and readiness assessments
    • Digital tools for incident reporting and trend analysis
    Process Safety Management 2

    Compliance Audits & Continuous Improvement

    Stay audit-ready and foster a culture of safety through ongoing evaluation.
     

    Includes:


       

    • Triennial compliance audits and gap closure plans
    • Performance metrics and dashboards for leadership visibility
    • Continuous improvement workshops and safety culture programs
    • Benchmarking against industry best practices
    Process Safety Management 2

    The 14 Elements We Cover

    • Employee Participation
    • Process Safety Information
    • Process Hazard Analysis
    • Operating Procedures
    • Training
    • Contractors
    • Pre-Startup Safety Review
    • Mechanical Integrity
    • Management of Change
    • Incident Investigation
    • Emergency Planning & Response
    • Compliance Audits
    • Trade Secrets
    • Hot Work Permits
    Process Safety Management 2

    PSM System Development

    We design customized PSM frameworks that align with your operations and regulatory obligations, ensuring a robust foundation for managing process safety risks.
    Includes:

     

    • Comprehensive gap analysis against COMAH standards
    • Development of policies, procedures, and governance structures
    • Integration with digital tools for inspections, audits, and reporting
    • Alignment with corporate safety culture and sustainability goals
    Process Safety Management 2

    Process Hazard Analysis (PHA)

    PHA is the backbone of PSM, providing a structured review to identify and evaluate hazards in your processes.
     

    Includes:


       

    • HAZOP, What-If, and Checklist methodologies for different process complexities
    • LOPA integration for semi-quantitative risk assessment
    • Recommendations for engineering and administrative controls
    • Facilitation by certified experts to ensure thorough and unbiased analysis
    Process Safety Management 2

    Operating Procedures & Training

    Clear, auditable procedures and competency-based training are essential for safe operations.
     

    Includes:


       

    • SOP development for normal, emergency, and startup/shutdown conditions
    • Training programs tailored for employees and contractors
    • Digital learning modules and refresher courses for ongoing compliance
    • Verification of competency through assessments and drills
    Process Safety Management 2

    Mechanical Integrity & Maintenance

    Critical equipment must perform as intended throughout its lifecycle to prevent failures.
     

    Includes:


       

    • Inspection and testing programs for pressure vessels, piping, and relief devices
    • Preventive maintenance strategies based on RBI/RBM principles
    • Documentation for regulatory audits and internal governance
    • Integration with asset management systems for real-time monitoring
    Process Safety Management 2

    Incident Investigation & Emergency Planning

    Learn from past events and prepare for the unexpected with robust systems.
     

    Includes:


       

    • Root Cause Analysis (RCA) and corrective action tracking
    • Emergency Response Plans aligned with COMAH and OSHA standards
    • Scenario-based drills and readiness assessments
    • Digital tools for incident reporting and trend analysis
    Process Safety Management 2

    Compliance Audits & Continuous Improvement

    Stay audit-ready and foster a culture of safety through ongoing evaluation.
     

    Includes:


       

    • Triennial compliance audits and gap closure plans
    • Performance metrics and dashboards for leadership visibility
    • Continuous improvement workshops and safety culture programs
    • Benchmarking against industry best practices
    Process Safety Management 2

    The 14 Elements We Cover

    • Employee Participation
    • Process Safety Information
    • Process Hazard Analysis
    • Operating Procedures
    • Training
    • Contractors
    • Pre-Startup Safety Review
    • Mechanical Integrity
    • Management of Change
    • Incident Investigation
    • Emergency Planning & Response
    • Compliance Audits
    • Trade Secrets
    • Hot Work Permits

    Get in Touch

    We’d love to hear from you – whether you have a question, a project in mind, want to explore job opportunities, or just want to say hello.

    Contact Us
    Arthian Logo

    Arthian is a trusted partner, working collaboratively to deliver client-focused solutions.

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      +44 (0) 3301 200 151

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